Use of automated control machining tools for design, construction, and testing with hydraulic physical models

Abstract

To the present day, hydraulic physical models are essential for hydrau-lic structures design validation and optimization. 'Traditional' modeling methods for hydraulic physical experimentation present some limitations and challenges. These have been overcome and dealt with at LNEC by adopting new constructive technologies and innovative automation methods, such as 3D printing, CNC cut-ting and automatic measurement systems. These new technologies reduce the time needed to perform studies by increasing the ability for faster building, mak-ing easier any modifications of model components, and reducing construction waste upon model demolition. This work presents different studies performed at LNEC where 3D printed, and CNC cut pieces were used: two 3D print pieces used in a spillway model; a large-scale 3D print of a scaled failing dam; a large head orifice spillway reproduced using CNC machining; and an entire physical model constructed fully based on new building technologies. These ‘Novel’ con-structive technologies evidenced that they fulfill the needs of physical model studies, ensuring an adequate structural behavior and appropriately reproducing the flow conditions.